Fusion Bond Epoxy Coating

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Fusion Bond Epoxy Coating

Fusion Bond Epoxy (FBE) Coating is a thermoset, powder-based protective coating applied to pre-heated steel surfaces, where the epoxy powder melts, flows, and chemically bonds (fuses) to the substrate. This process creates a uniform, seamless, and highly adherent coating that offers excellent protection against corrosion, abrasion, chemicals, and moisture ingress.

FBE coating is widely used for Mild Steel (MS) and Stainless Steel (SS) pipes, fittings, valves, tanks, and structural components, especially in oil & gas, water pipelines, chemical plants, power plants, and infrastructure projects. It is suitable for both internal and external corrosion protection.

Key Features & Benefits

  • Excellent Corrosion Protection
    Forms a dense, impermeable barrier that protects steel from rust, moisture, soil, and aggressive environments.

  • Strong Adhesion to Steel
    Fusion bonding ensures superior adhesion compared to conventional liquid coatings, reducing risk of peeling or delamination.

  • Uniform & Seamless Coating
    Powder application provides consistent thickness with no pinholes, laps, or runs.

  • High Mechanical Strength
    Resistant to abrasion, impact, and handling damage during transportation and installation.

  • Chemical & Moisture Resistance
    Performs well against water, salts, mild acids, alkalis, and industrial chemicals.

  • Wide Temperature Performance
    Suitable for service in a broad temperature range and compatible with cathodic protection systems.

  • Environmentally Friendly
    Solvent-free coating with low VOC emissions.

  • Long Service Life
    Significantly reduces maintenance and extends asset life cycle.

Typical Coating Specifications

  • Coating Type: Thermoset epoxy powder

  • Application Method: Electrostatic spray on pre-heated surface

  • Typical Thickness: 250 – 500 microns (customizable)

  • Surface Preparation: Grit / shot blasting to near-white metal finish

  • Standards: As per customer specification/industry norms

Applications

  • Oil & Gas Pipelines
    Internal and external corrosion protection for transmission and distribution lines.

  • Water & Wastewater Pipelines
    Potable water lines, sewage pipelines, and effluent handling systems.

  • Chemical & Process Industries
    Pipes, fittings, tanks, and equipment exposed to corrosive media.

  • Power Plants
    Cooling water systems, structural steel, and pipework.

  • Infrastructure & Construction
    Steel structures, rebars, valves, and fittings require long-term protection.

  • Marine & Underground Installations
    Excellent resistance to soil corrosion and moisture ingress.

Advantage Benefit
Fusion-bonded adhesion Long-lasting corrosion protection
Seamless powder coating No leaks or weak spots
Abrasion & impact resistance Safe handling & installation
Compatible with cathodic protection Ideal for pipelines
Low maintenance Reduced lifecycle costs
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